VectoraLab Lab
Motor Vibration Analysis — Causes and Diagnosis
Electric Motor Vibration Sources
Mechanical Sources:
• Rotor unbalance (1X dominant)
• Shaft misalignment (1X + 2X)
• Bearing defects (BPFO/BPFI envelope)
• Mechanical looseness (many harmonics)
• Resonance
Electrical Sources:
• Rotor bar defects: 1X sidebands at ±2sf around 1X (where s=slip, f=line frequency)
• Stator eccentricity: 2× line frequency (2×LF = 100/120 Hz)
• Loose stator coils: 2×LF harmonics
• Air-gap eccentricity: poles × shaft frequency sidebands
Motor Specific Frequencies:
• Line frequency: 50 Hz (EU) / 60 Hz (US)
• 2 × Line: 100 / 120 Hz
• Pole pass frequency: poles × slip frequency
• Rotor bar pass: #bars × f_rotor
Measurement Tips for Motors:
• Measure H, V, Axial at both DE and NDE bearings
• Compare DE vs NDE for unbalance/misalignment evidence
• Check 2×LF magnitude for electrical issues
• Use MCSA (Motor Current Signature Analysis) alongside vibration
Important: Electrical and mechanical faults can produce similar vibration patterns. Always confirm electrical faults with MCSA before blaming mechanical causes.