VectoraLab Lab
Envelope Analysis — Bearing Fault Detection
Envelope Analysis Overview
See the Envelope Analyzer tool and Kurtosis guide for detailed methodology.
Key Steps:
1. High-pass or bandpass filter around a resonance (1-20 kHz typical)
2. Rectify and low-pass filter (extract envelope)
3. FFT of the envelope signal
4. Identify BPFO, BPFI, BSF, FTF peaks
When to Apply:
• Suspected bearing defect (kurtosis elevated)
• High-frequency noise observed in raw spectrum
• Random impacts in time waveform
• RMS trending upward without clear low-frequency cause
Filter Selection Tips:
• Start with kurtosis maximization across frequency bands (kurtogram)
• Alternatively, use known structural resonances as carrier
• For steel bearings: 5-20 kHz typical
• For polymer/ceramic: may be different
Important Notes:
• Absence of BPFO/BPFI does not mean no fault — the fault may be at an early stage or the filter band may be wrong
• Always cross-check with kurtosis, RMS trend, and physical inspection
• BPFO is most commonly seen (outer race is stationary, more consistent impact force)